1. Henan Realtop Machinery Co., Ltd.waste tyre pyrolysis machine manufacture
2. CE&ISO
3. Send engineer to install
4. 1 year guarantee
1.3D Flow Chart of waste tyre pyrolysis machine
2.The waste tyre pyrolysis machine manufacture working process
feed raw material (belt conveyor)-- heat(reactor)-- oil gas comes into being-- impurity deposits(gas separate)-- heavy oil deposits(depositing tank)-- cooling down(cooling pool)- get light oil(light oil tank)-- flammable gas reheat reactor-- take out carbon black(screw conveyor)
3. Safety
1) Auto welding, X-ray detection room is special for welding seam
2) 2 alarms+ 3 safety valves+ 2 temperature gauges+ 2 pressure gauges= security system
3) Water seal shall prevent backfire and special design can reduce corrosion to reactor
4) Waste flammable gas reheat the reactor, guarantee safety
4. Energy Saving
1) The whole reactor can be heated, so the raw material can be fully pyrolysis
2) Fire road is designed as spiral, fuel shalled be fully burned
3) Need no circulating water, save electricity power
4) Special design for gas separate to seep up pyrolysis process
5. Environmental Friendly
White smoke from our waste tyre pyrolysis machine manufacture is environmentally-friendly without color, smell,can meet meet the environmental requirements.
Treatment of "three wastes"
1. Waste gas: in the pyrolysis process, some waste gas generates which can’t be liquified (C1---C4), this kind of gas is flammable gas with low carbon chain,flows through the water seal, and it shall be sufficient burned by the gas burner.
Two effects can be achieved: eliminating the waste gas pollution and saving a lot of fuel.
2.Waste water: in the oil pyrolysis process, may produce some weak acid waste water (produce 1 ton oil will produce 50 KG waste water, small quality, easy handle).
First, add alkaline solution, neutralization reaction happens. Neutral wastewater after a triple filter shall be harmless, evaporate through evaporation processor (waste heat comes from flue) or shall be recycled in the circulating cooling water system.
If you have a request for more professional wast water processor, we will design for you.
3.Solid wastes: After pyrolysis process, about 30% carbon black shall be produced.
We have a special sealed discharging technology.
No secondary pollution, real environmental- friendly renewable plants.
Feasibility Analysis Report of waste tyre pyrolysis machine | ||
1set 10 tons capacity machine as sample | ||
NO. |
Iterm |
Cost of per batch |
1 |
10 tons of waste tire |
10T* 260$/T= 2,600$ |
2 |
0.3 tons of caol |
0.3* 97.6$/T= 29.28$ |
3 |
water |
0.4$ |
4 |
electricity |
15.6$ |
5 |
workers |
4* 16.3$= 65.2$ |
total cost |
2710.48$ | |
NO. |
Iterm |
Income |
1 |
Crude oil (40%-45%) |
10T* 40%* 715.5$/T= 2,862$ |
2 |
Carbon black (30%-35) |
10T* 30%* 73$/T= 219$ |
3 |
Steel wire (10%-15%) |
10T* 10%* 300$/T= 300$ |
4 |
Gross profit |
3,381$ |
5 |
Daily net profit |
670.52$ |
6 |
Monthly net profit |
16,763$ |
7 |
Yearly net profit |
161,230$ |
6. The Out Put Products
Fuel oil |
45% |
Diesel or gasoline though oil distillation machine As fuel As direct product on sale |
Carbon black |
30% |
Fine carbon though carbon black refining machine Carbon pellet/ Carbon rod As direct product on sale |
Steel wire |
10% |
Steel bloom though hydraulic press-packing As direct product on sale |
Waste flammable gas |
5% |
As fuel to reheat the reactor |
Water |
10% |
7. Breif Introduction of waste tyre pyrolysis machine manufacture
7.1 Model and Specification
Item |
Contents |
||
Raw Material |
Waste tires/ scrap plastic/ waste rubber |
||
Structure Form |
Horizontal |
||
Model |
RT-8T |
RT-10T |
RT-12T |
Size of Reactor (mm) |
D2200*L6600 |
D2600*L6600 |
D2800*L6600 |
Volume |
25.1 |
30.0 |
40.6 |
24-hour capacity |
8 tons |
10 tons |
12 tons |
Operating pressure |
Constant pressure |
||
Heating material |
Coal/charcoal/fuel gas/ fuel oil |
||
Average out-put oil rate |
48%-50% |
||
Material of reactor |
Q245R/Q345R boiler plate |
||
Thickness of reactor |
16mm |
||
Rotate speed of reactor |
0.4 turn/minute |
||
Mode of cooling |
Water cooling |
||
Working mode |
Continuous feeding |
||
Delivery time |
20 days after receiving deposit |
7.2 High Configuration
@ The material of the reactor is Q245R boiler steel with 16 mm thickness
@ Stainless steel material for the tube of the gas burner
@ Stainless steel material for draft fan
7.3 Delivery Time
20---30 days after deposit receiving
7.4 Shipment container
2200*6000 |
40HQ container*2 |
2200*6600 | |
2600*6000 | |
2600*6600 |
40FR open container*1 + 40HR container*1 |
2800*6000 | |
2800*6600 |
7.5 FOB Port(China)
Qingdao, Tianjin...or according to your requirement
7.6 After Service
1) Foundation drawing shall be sent to you atfter contract signing
2) Send engineer to installation and give you instruction
3) CE, ISO certification
4) 1 year warranty
5) we will inform you our new technology
8. Picture Show
Welcome you contact us any time!!!
http://www.realtopenergy.com/